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TS五大工具之APQP包含什么內容
2014-12-17 12:52:12 作者:李勇 瀏覽次數:179

APQP=Advanced Product Quality Planning 中文意思是:產品質量先期策劃,是QS9000/TS16949質量管理體系的一部分。APQP產品質量策劃是一種用來確定和制定確保某產品使顧客滿意所需步驟的結構化方法。目標是促進與所涉及每一個人的聯系,以確保所要求的步驟按時完成。有效的產品質量策劃依賴于高層管理者對努力達到使顧客滿意這一宗旨的承諾。

工作分五個過程:

1 計劃和定義

本過程的任務: ·如何確定顧客的需要和期望,以計劃和定義質量大綱; ·做一切工作必須把顧客牢記心上; ·確認顧客的需要和期望已經十分清楚。

2 產品的設計與開發

本過程的任務和要點: ·討論將設計特征發展到最終形式的質量策劃過程諸要素; ·小組應考慮所有的設計要素,即使設計是顧客所有或雙方共有; ·步驟中包括樣件制造以驗證產品或服務滿足“服務的呼聲”的任務; ·一個可行的設計應能滿足生產量和工期要求,也要考慮質量、可靠性、投資成本、重量、單件成本和時間目標; ·盡管可行性研究和控制計劃主要基于工程圖紙和規范要求,但是本章所述的分析工具也能獵取有價值的信息以進一步確定和優先考慮可能需要特殊的產品和過程控制的特性; ·保證對技術要求和有關技術資料的全面、嚴格的評審; ·進行初始可行性分析,以評審制造過程可能發生的潛在問題。

3 過程設計和開發

本過程的任務和要點: —保證開發一個有效的制造系統,保證滿足顧客的需要、要求和期望; —討論為獲得優質產品而建立的制造系統的主要特點及與其有關的控制計劃。

4 產品和過程的確認

本過程的任務和要點: —討論通過試生產運行評價對制造過程進行驗證的主要要點。 —應驗證是否遵循控制計劃和過程流程圖,產品是否滿足顧客的要求。并應注意正式生產前有關問題的研究和解決。

5 反饋評定和糾正措施

本過程的任務與要點: —質量策劃不因過程確認就緒而停止,在制造階段,所有變差的特殊原因和普通原因都會表現出來,我們可以對輸出進行評價,也是對質量策劃工作有效性進行評價的時候。 —在此階段,生產控制計劃是用來評價產品和服務的基礎。 應對計量型和計數型數據進行評估。采取SPC手冊中所描述的適當的措施。


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