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零部件加工工序
2015-04-11 09:01:04 作者:張君澤 瀏覽次數:109

在豐田公司,使用牌子讓員工知道生產指示和物品 如何移動。指示裝配或零部件加工的牌子一到便開始生 產。零部件加工完成之后便和牌子一起移動。零部件總 是和牌子在一起。當零部件使用完了,牌子就成為發布 生產指示的依據。牌子的數量少,就表明庫存數量少、生 產效率高。

豐田公司為了推進汽車生產的質量管理,同時防止 因半成品的增加而影響即時生產,大力實施自動化生產。 所謂自動化指的是當機械發生故障,或操作出現差錯時, 生產線會自動停止,或者可以由人工使其停止運轉。這 樣可以防止不符合要求的產品進入下一道工序,也不會 制作多余的產品。人們將發現材料或操作不符合要求時 立即停止生產的功能稱為“自動提醒”,豐田的生產設備 和機械具有自動檢測材料或操作是否符合要求的功能。 另外當員工發現材料或操作不符合要求時也可以使生產 線停止運轉。當生產線停止運行時便立即用眼睛進行管 理,找出發生問題的地點和原因,并采取措施加以克服。 如果是生產設備發生故障,則請設備管理人員來修理;如 果是材料不夠,則讓負責材料補給的部門補充材料;如果 是操作失誤,則由管理人員帶人來指導。

豐田公司在管理方面的特點是:徹底消除無效、失衡 和勉強;通過小組的合作推行作業標準化,開展操作、生 產技術和產品設計的革新活動。在豐田公司,所謂干活 就是革新。


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